Car Manufacturing-Project Report

Q: What should be the dimensions of a plant with production capacity of 120 units per month?
Q: What will it look like?
Q: What is the proposed location?
Q: What was the proposed location?
Q: What are the practices in the radius of 100 miles?
Mileage of 19.59 km per litre.
The car has been designed keeping in mind the aspirations of the economy conscious customers seeking best in class fuel efficiency and high performance.

is equipped with 998cc petrol engine with a mileage of 19.59 Kmpl.

The car is targeted towards urban, rural young professionals. The car is said to meet the European ELV norms that implies that the car is 85% recyclable.

The five seater car is manufactured at _______ plant and is available in three variants, the basic priced at 3 lakh and the top model is priced at 4 lakh.

The new generation three cylinder, light weight KB-10 engine is a major initiative undertaken by the company in offering latest technology to the customers. The engine offers power of 67ps at 6200rpm and a torque of 90nm at 3500rpm. The engine has undergone over 250,000 km of endurance testing over 500 hours of engine calibration and 7500 hours of validation on dynamometer.
Diesel Engine Truck, Car, SUV & Van
Biodiesel
What is ethanol?
Coming Soon

Three variants with seven colors.
1 Blue
2 Yellow
3 Magenta
4 Gold
5 White
6 Green
7 DeepSkyBlue
Family Car
Company Car
Administrative Car
Commercial Car
Global Police Car
Race Car


What is the location?

For Example:
Car Manufacturing Plant will be located at _______
(Administration provides Industrial Estate)

The first one is at ______ spread over 350 acres and the other at ______, spread over 650 acres in ______.

While the plants (will have) have a total installed capacity of 360,000 cars per year.

What equipment is required for a car manufacturing plant?

The entire facility (will be) is equipped with more than 200 robots, out of which 75 (will be) have been developed in-house. More than 60 per cent of our shop floor employees (will be) have been trained in _____
(coming soon).

Proposed

_______ County, Atlanta.
_______ County, Illinois.
_______ Medina.
_______ Paris.
_______ London.
_______ Karachi.
_______ Beijing
_______ Cairo
_______ Agra/UP
_______ Ajmer (Rajasthan)
_______ Gurgaon/Delhi
_______ Ahmedabad/Gujarat
_______ Bangalore.
_______ Kerala.
_______ Lolab, Kashmir.
Q) What is involved in the whole process of manufacturing a car?
Q) What are the materials used to manufacture a car engine?
Q) What is the whole process in manufacturing of this material?
Q) How many essential parts are required for vehicle manufacturing?
Q) How many total parts are required for vehicle manufacturing?
Q) Do you plan to use suppliers' parts or OEM (Original Equipment Manufacturer) parts?
Q) What are the materials used to manufacture each part?
Q) What should be the dimensions of a vehicle manufacturing industrial estate plant, excluding sales, service and spares?
Q) What should be the dimensions of sales, service and spares facilities?
Car manufacturing
25,000 square feet with sales, service and spares facilities


Quality Assurance
    Q) Does the Organization have a documented Quality Assurance Program?
    Q) Does the Quality Manual clearly define responsibility and authority?
    Q) Does the Quality Manual provide means for the finished product to be traced back to the production and quality control records at the manufacturing facility?
    Q) Does the Quality Manual include a production flowchart or a description of production methods, describing the process by which the product is manufactured?
    Q) Does the Quality Manual contain a product description, specifications, assembly drawings and manufacturing tolerances?
    Q) Does the manufacturer have established procedures to conduct, as a minimum, incoming material, work in progress, and final inspections against the criteria for product acceptance?
    Q) Does the quality manual provide for means to determine the monitoring and measurements to be undertaken, and the monitoring and measuring devises needed to provide evidence of product conformity to predetermined requirements?
    Q) Does the manufacturer identify adequate measuring and test equipment, where necessary, to ensure valid results and measurement?
    Q) Are records of the result of the calibration maintained?
    Q) Does the manufacturer have means to ensure that corrective actions taken identify and eliminate the cause of nonconformities in order to prevent recurrence?
    Q) Do purchasing records describe the product to be purchased, including when appropriate any requirements from the product approval, procedures, processes and equipment?
    Q) Does the manufacturer provide means to ensure the conformity of the product and its constituent parts including identification, handling, packaging and protection?
    Q) Does the manufacturer have established a documented procedure for the identification, storage, protection, retrieval, retention time and disposition of records?
Chief Executive
Plant Manager
Automotive Engineer
Production Supervisors
Maintenance Supervisors
Test Engineers
Manufacturing Technicians
Dealerships
Q) What academic and personality qualities or attributes must an industrial engineer possess?
Factory Manual
Factory Assembly line
Factory Original Equipment Manufacturer (OEM)
Auto Repair and Service Manuals
Vehicle Owner's Manual
Car manufacturing Plant building.
    Q) What are the buildings made of?
    Q) How secure is the framing?
    Q) Are the buildings insulated?
    Q) Can I put doors and windows on my steel building?
    Q) How long will it take?
    Q) Will my building meet local building codes and wind and snow load requirements?
    Q) Who will erect my building?
    Q) What will it look like?
    Q) What will it cost?
    Q) What other options are available?
Parts For Example clikc here
Automobile Chassis
Suspension system
Wheels and Tires
Steering system
Automobile Brakes
Automobile Batteries
Automobile Electrical Systems
Transmission
    Manual transmission
    Automatic transmission
Engine
Body
Lubricant
Automotive Abbreviations
Q) What are OEM (Original Equipment Manufacture) parts?
Q) What is an Original Equipment Manufacturer (OEM)?
Q) What about Original Equipment Manufacturer (OEM) opportunities?
Q) Are your parts made by the original equipment manufacturer?
Q) Do you use Original Equipment Parts?
Q) Where can I purchase OEM parts?
Q) Where can I purchase non OEM parts?
Q) What the All OEM Auto Parts warranty?
Q) Which is better, OEM or aftermarket parts?
Q) Do you stock OEM parts?
Q) Do I have to accept non-oem parts?
Q) What are imitation or non-OEM parts?
Q) Do you sell OEM parts?
Q) Do you sell genuine OEM parts?
Q) What is the difference between OEM and After Market parts?
Q) What about parts supply, what is acceptable?
Q) Do you Sell Complete Engines?
Q) Do you Sell Transmissions?
Q) Can I Order Parts over the phone?
Q) What if I get the Wrong Parts?
Q) What is your Auto Parts Warranty?
Q) How do I Calculate the Shipping Charges?
Q) What are your Order cut off times?
Q) What is my chassis range or engine number?
Q) How many Brake Discs do I need?
Q) How many Brake Pads do I need?



Q) How much does it cost to make my products?
Q) What is my break-even point?
Q) What are my profit goals?
Q) What price range do my competitors charge?
Q) How will I market my products(s)?
Q) What is the customer demand for my product or service?
Q) How many buyers are there and where do they live?
Q) How cautious would you say for making vehicles?
Q) Can automotive engineers design motorcycles?
Q) Is automotive engineering really exciting?
Q) Can automotive engineers design anything that involves motors?
Q) Do the automotive engineers design the radios and air conditioners?
Q: How can manufacturing defects be avoided in the car?

Automobile manufacturing calls for stringent quality inspection at various levels. Starting from raw materials being procured up to the individual components and complex assemblies, there are clear guidelines with respect to specifications that are acceptable for Assembly. There are many stages of inspection by the concerned assembly workers (self inspection) as well as assigned quality control personnel. After each major assembly the units are tested for functioning. After final assembly, the vehicle is subject to a series of tests by specific quality inspectors who certify the pre-dispatch-inspection, before the vehicle leaves the factory. Hence, the better the inspection and quality control procedures followed, the lesser will be the defects in the final product.
Automotive Suppliers
List of Car Manufacturers
    Q: Where is the world's largest car manufacturing District/City/County?
    Q: How many car manufacturing plants are there in North America/South America/Europe/Africa/Asia Pacific?
Q: What is the difference between a gasoline engine and a diesel engine?
A: In a diesel engine, there is no spark plug. Instead, diesel fuel is injected into the cylinder, and the heat and pressure of the compression stroke cause the fuel to ignite. Diesel fuel has a higher energy density than gasoline, so a diesel engine gets better mileage. See How Diesel Engines Work for more information.

Q: What is the difference between a two-stroke and a four-stroke engine?
A: Most chain saws and boat motors use two-stroke engines. A two-stroke engine has no moving valves, and the spark plug fires each time the piston hits the top of its cycle. A hole in the lower part of the cylinder wall lets in gas and air. As the piston moves up it is compressed, the spark plug ignites combustion, and exhaust exits through another hole in the cylinder. You have to mix oil into the gas in a two-stroke engine because the holes in the cylinder wall prevent the use of rings to seal the combustion chamber. Generally, a two-stroke engine produces a lot of power for its size because there are twice as many combustion cycles occurring per rotation. However, a two-stroke engine uses more gasoline and burns lots of oil, so it is far more polluting. See How Two-stroke Engines Work for more information.

Q: Are there any advantages to steam engines and other external combustion engines?
A: The main advantage of a steam engine is that you can use anything that burns as the fuel. For example, a steam engine can use coal, newspaper or wood for the fuel, while an internal combustion engine needs pure, high-quality liquid or gaseous fuel. See How Steam Engines Work for more information.

Q: Are there any other cycles besides the Otto cycle used in car engines?
A: The two-stroke engine cycle is different, as is the diesel cycle described above. The engine in the Mazda Millenia uses a modification of the Otto cycle called the Miller cycle. Gas turbine engines use the Brayton cycle. Wankel rotary engines use the Otto cycle, but they do it in a very different way than four-stroke piston engines.

Q: Why have eight cylinders in an engine?
Why not have one big cylinder of the same displacement of the eight cylinders instead?
A: There are a couple of reasons why a big 4.0-liter engine has eight half-liter cylinders rather than one big 4-liter cylinder. The main reason is smoothness. A V-8 engine is much smoother because it has eight evenly spaced explosions instead of one big explosion. Another reason is starting torque. When you start a V-8 engine, you are only driving two cylinders (1 liter) through their compression strokes, but with one big cylinder you would have to compress 4 liters instead.

Q: I am looking to start making engine parts and eventually build my own engine. Where do you obtain the (_______) that is used for piston's and liners?
(Do you have better answer)
(Does anyone else have a better answer)
(Does anyone else have an answer better than the answers I already have, we have?)