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Industry-Specific
Steel Industry World

Steel Industry Furnace
    Q) What type of furnace do I need?
    Q) What Makes a Furnace Efficient?
    Q) What efficiency should I have?
    Q) What is a Blast Furnace?
    Q) What is the Difference Between Oven and the Furnace?
    Q) What is an Electric Arc Furnance?
    Q) What is rotary kiln Furnance?
    Q) What is brazing?
    Q) Is there any difference between electric arc furnace and induction furnace?
    Q) Which Furnace is better. Electric or Fuel Fired?


Q) What is steel?

Steel is an alloy of iron and carbon containing _______. Steel is the most important engineering and construction material in the world. It is used in every aspect of our lives, from automotive manufacture to construction products, from Cars to refrigerators and washing machines and from cargo ships to the finest scalpel for hospital surgery. Defence, railways, construction, engineering, power, automotive, etc.

Q) What's the difference between an alloy and an ore?

An alloy is a homogeneous mixture of elements; at least one of the elements must be a metal. An ore is a naturally occuring mixture (usually heterogenous) that contains a particular metal (or a compound of that metal) in amounts that make extraction of the metal economically worthwhile.

Q) Can you recycle steel?
Q) How many different types of steel are available?
Q) How much steel is produced in a year?
Q) Is steel environmentally friendly and sustainable?
Q) What is a finished product?
Q) What is a flat steel product?
Q) What is a long steel product?
Q) What is a mini-mill?
Q) What is a semi-finished product?
Q) What is blast furnace iron (BFI)?
Q) What is direct reduced iron (DRI)?
Q) Where is steel produced?
Q) Who invented steel?
Q) Why does steel rust?
Q) Where are the galvanised plain and corrugated steel sheets, rods and wires produced?
Q) What is TMT bar?
Q) What is the difference between TMT, HYSD, TOR steel? Casting
    Q) What is Casting?
    Q) What is Investment Casting?
    Q) What Alloys can be poured as an investment casting?
    Q) Which casting processes are available for copper and copper alloys?
    Q) What are the benefits of Investment Casting?
    Q) What is the cost compared to investment casting?
    Q) Is this similar to the Investment Casting Process?
    Q) What separates us from other investment casting foundries?
    Q) What is the difference between investment and spin casting?
    Q) What is the Poisson's ratio of zinc alloys?
    Q) Are zinc alloys suitable for gears?
    Q) Is there an advantage to using investment casting for replacement parts?
    Q) Is there a benefit to using investment casting for replacement parts?
    Q) What size range of parts can be produced by the investment casting process?
    Q) What type of surface can I expect from an investment casting?
    Q) What are the lead times I can expect when ordering an inverstment casting?
    Q) How do I get into casting?
    Q) What are the die shrinkage factors for zinc alloys?
    Q) Is there a problem with galvanic corrosion of zinc alloys?
    Q) Can it be used on alloys?
    Q) Do you manufacture aeronautical grade of alloys?
    Q) Where are stainless steel castings typically used?
    Q) Why is investment casting called the lost wax process?
    Q) What is sand casting?
    Q) When should you use investment casting?
    Q) When should you use sand casting?
    Q) What materials can be used in castings?
    Q) How are forgings produced?
    Q) How does forging differ from casting?
    Q) What does the forging process do to the source metal?
    Q) What is the difference between cold, warm, and hot forging?
Superalloys
    Q) What are the superalloys used for?
    Q) What are the superalloys?
    Q) Why is non-destructive testing necessary?
    Q) What kind of components are fabricated from the superalloys, and what are their roles?
    Q) Why are the superalloys used for land-based turbines?
    Q) What kind of shell systems are used for investment casting?
    Q) What is investment casting?
    Q) Is it possible to design heat treatment processes such that a gradient in grain size is produced?
    Q) How can Residual stresses in superalloy components can be minimised?
    Q) What is Vacuum Induction Melting?
Brazing

    What is the difference between soldering, brazing and welding?
    What does a brazed joint provide?
    How does brazing work?
    What types of filler metal forms are there?
    What is oxidization?
    What is Flux?
    What are the available flux forms?
    How can flux be cleaned off of joint after brazing?
    What is the shelf life of flux?
    How can flux be reconstituted or thinned?
    What is brazing paste?
    In what applications is using paste feasible?
    What is the shelf life of brazing paste?
    What is the proper clearance for brazing?
    What types of joint configurations can be used when brazing?
    At what temperature should the furnace be at when furnace brazing?
    What is the strength of a brazed joint?
    What is Handy One?
    What alloy is recommended for brazing copper to copper?
    Can stainless steel be brazed in vacuum below a temperature of 1700° F?
    What braze alloy would be appropriate for brazing 300 series steel that will be subjected to contact with water?
Galvanizing
    What is the definition of galvanizing?
    What is Galvanizing?
    What is Galvanized Metal?
    What is Galvanized Steel?
    What is Hot-Dip Galvanizing?
    What is Industrial Steel?
    What are the disadvantages of Plating (galvanizing)?
    What is Zinc?
    What is Surgical Steel?
    How does the mechanical process work?
    What are RoHS and EOVL?
    What are the Restricted Substances?
Q) How does steel become stainless?

A: Adding 10 to 30 percent chromium to steel creates stainless steel, which is very resistant to rust.


Q) Do you manufacture aeronautical grade of alloys?
Q) What is iron ore?
Q) Have you ever wondered how people refine iron and steel? You probably have heard of iron ore, but how is it that you extract a metal from a rock?
Q) How Do We Mine Iron Ore?


To make iron, you start with iron ore. Iron ore is simply rock that happens to contain a high concentration of iron.

Common iron ores include:

Hematite - Fe2O3 - 70 percent iron
Magnetite - Fe3O4 - 72 percent iron
Limonite - Fe2O3 + H2O - 50 percent to 66 percent iron
Siderite - FeCO3 - 48 percent iron

If you had to pick a few technologies that have had a tre­mendous effect on modern society, the refining of iron and steel would have to be somewhere near the top of the list. Iron and steel show up in a huge array of modern products. Cars, tractors, bridges, trains (and their rails), tools, skyscrapers, guns, ships -- even the common steel can -- all depend on iron and steel to make them strong and inexpensive.
Basic shapes such as plates, sheets, strips, rods, bars, and tubing. This industry also uses blast furnaces and coke ovens.

Occupational Safety and Health Administration
What OSHA standards apply?
What are some examples of hazards and possible solutions in this industry?
How can I develop and implement a safety and health program?
What additional information is available?
What are the duties and responsibilities of this job?
What are the skills and knowledge required for this job?
Managing Director
Executive Director (F&A)
Executive Director (Projects)
Executive Director (P&A)
Executive Director (MM)
Executive Director (Works)
GM (CRM & Technology)
GM (Projects)
GM (Services)
GM (C&IT)
Addl Director (M&HS)
GM (Traffic)
GM (Electrical)
GM (Refractories)
GM (Coke Ovens)
GM (OHP)
GM (Quality)
GM (HRD)
GM (RGBS)
GM (PPC & SC)
GM (Mechanical)
GM (Vig) & ACVO
GM (HRCF)
GM (Projects)
GM (Shops & Foundries)
GM (MARKETING)
GM (I & A)
GM (SMS-I)
GM (P&A)
GM (Projects-Modrn Elect)
GM (CSR)
GM (TS)
GM (BF)
GM (Safety)
GM (Utilities)
GM (Projects)
GM (HSM)
GM (Projects)
Addl Director (M&HS)
GM (SP)
GM (CRM)
GM (SMS-II & CCS)
GM (MM)
Sr Manager (PR) & Chief of Communications
Steel Mill Maintenance
Steel Mill Operator
Steel Mill Schedule
Steel Mill Supervisor
Steel Plate Fabrication
Steel Mill Welders
Steel Plant Casting
Steel Plant Foremen
Plant Manager
Mechanical Engineer Plant Maintenance
Electrical Maintenance Specialist
Structural Iron and Steel Workers
Structural Metal Fabricators and Fitters

Plant Cafeteria

Q) Would you like to add anything?
Q) Do you have an answer?
Q) Do you have a better answer?
Q) Does anyone have a better answer?
Q) Does anyone else have an answer better than the answers I already have, we have?
Q) Would you like to add anything?
Q) Can you make me wiser? How?
Q) Can you make us wiser? How?
Q) Do you have any recommendations?

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