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Aircraft Materials, Processes, & Hardware
Aircraft Metals
Properties of Metals
Hardness
Strength
Density
Malleability
Ductility
Elasticity
Toughness
Brittleness
Fusibility
Conductivity
Thermal Expansion
Ferrous Aircraft Metals
Iron
Steel and Steel Alloys
Types, Characteristics, and Uses of Alloyed Steels 5-4
Electrochemical Test 5-5
Nonferrous Aircraft Metals 5-5
Aluminum and Aluminum Alloys 5-6
Wrought Aluminum 5-7
Effect of Alloying Element 5-8
Hardness Identification 5-8
Magnesium and Magnesium Alloys
Titanium and Titanium Alloys 5-9
Copper and Copper Alloys 5-11
Nickel and Nickel Alloys 5-12
Substitution of Aircraft Metals 5-12
Metalworking Processes 5-12
Hot Working 5-12
Internal Structure of Metals 5-14
Heat-Treating Equipment 5-15
Soaking 5-17
Cooling 5-17
Quenching Media 5-17
Quenching Equipment 5-19
Heat Treatment of Ferrous Metals 5-19
Behavior of Steel During Heating and Cooling 5-19
Hardening 5-20
Hardening Precautions 5-20
Tempering 5-21
Annealing 5-21
Normalizing 5-21
Casehardening 5-21
Heat Treatment of Nonferrous Metals 5-22
Aluminum Alloys
Alclad Aluminum 5-23
Solution Heat Treatment 5-23
Straightening After Solution Heat Treatment 5-24
Precipitation Heat Treating 5-24
Heat Treatment of Aluminum Alloy Rivets 5-26
Heat Treatment of Magnesium Alloys 5-26
Heat Treatment of Titanium 5-27
Hardness Testing 5-28
Forging 5-30
Casting 5-30
Extruding 5-31
Cold Working/Hardening 5-31
Nonmetallic Aircraft Materials 5-31
Plastics
Transparent Plastics
Composite Materials
Advantages/Disadvantages of Composites 5-33
Composite Safety 5-33
Fiber Reinforced Materials 5-33
Laminated Structures 5-34
Reinforced Plastic 5-34
Rubber 5-35
Natural Rubber 5-35
Synthetic Rubber 5-35
Shock Absorber Cord 5-36
Seals 5-36
Packings 5-36
O-Ring Packings 5-36
Backup Rings 5-37
V-Ring Packings
U-Ring Packings
Gaskets
Wipers
Sealing Compounds
One Part Sealants
Two Part Sealants 5-39
Aircraft Hardware 5-39
Identification 5-39
Threaded Fasteners 5-39
Classification of Threads 5-40
Aircraft Bolts 5-41
General Purpose Bolts 5-41
Close Tolerance Bolts 5-41
Identification and Coding 5-41
Special-Purpose Bolts 5-43
Aircraft Nuts
Aircraft Washers 5-50
Installation of Nuts, Washers, and Bolts 5-51
Aircraft Rivets 5-54
Standards and Specifications 5-56
Solid Shank Rivets 5-56
Blind Rivets 5-60
Rivet Identification 5-64
Special Shear and Bearing Load Fasteners 5-66
Screws 5-70
Riveted and Rivetless Nutplates 5-71
Hole Repair and Hole Repair Hardware 5-74
Safetying Methods 5-79